Wyoming Warehouse Pallet Rack by Interlake

Case Study: Interlake Pallet Racking for Distribution Center Relocation

When a returning customer relocated its distribution center to Wyoming, they partnered again with Western Storage & Handling to design and install a complete warehouse pallet rack system. The new 100,000 square foot facility required a high-capacity storage solution that could support large inventory volumes, efficient material flow, and safe warehouse operations.

WSH managed the project from concept through full installation, delivering a turnkey solution within a 12-week lead time.

The Challenge: Outfitting a Large Distribution Facility

Relocating to a new warehouse presented several operational challenges:

• Designing a storage layout for a 100,000 sq. ft. facility

• Maximizing pallet capacity while maintaining accessibility

• Supporting carton flow and material movement

• Protecting inventory and employees in a high-bay environment

• Coordinating installation within a strict project timeline

The client required a partner capable of handling engineering, layout design, logistics coordination, and installation under one unified project plan.

The WSH Solution: High-Density Interlake Pallet Rack System

WSH engineered a comprehensive warehouse storage system built around Interlake pallet rack. Using detailed AutoCAD layouts, our team optimized rack placement to maximize pallet positions while preserving aisle flow and safety.

The completed system included:

• 484 pallet rack bays with four beam levels

• Over 4,192 pallet positions

• 20 bays of two-deep pallet racking for increased density

• Carton flow rack systems to improve order picking

• Mallard conveyor systems for material handling efficiency

• Carron safety netting and rack post protectors for fall protection

By integrating storage, flow, and safety components into a unified layout, WSH delivered a scalable distribution center infrastructure.

Installation and Project Management

WSH provided complete project oversight including:

• Facility layout and AutoCAD design

• Coordination of material logistics

• Professional installation crews

• Safety netting and rack protection integration

• On-site project management

The entire installation was completed within a 12-week lead time, enabling the client to transition operations smoothly into the new facility.

Results: Scalable Storage and Improved Operational Flow

The completed Wyoming warehouse now supports high-volume distribution with optimized pallet density and improved material flow. The system increased storage capacity while enhancing employee safety and workflow efficiency.

Key outcomes:

• High-density pallet storage within a 100,000 sq. ft. footprint

• Improved inventory organization and accessibility

• Enhanced warehouse safety with rack containment systems

• Integrated conveyor and flow rack systems for productivity

• Infrastructure built for long-term growth

Need a Pallet Rack System for Your Distribution Center?

Western Storage & Handling designs and installs engineered pallet rack systems that maximize storage capacity and support efficient warehouse operations across Colorado, Wyoming, and the Rocky Mountain region.

Ready to optimize your warehouse layout? Request a custom pallet rack solution today.